Unit GIC2 · Element 9: Work Equipment
9.3 Machinery Hazards
Pages in this chapter (8 of 10)
Compactor
The main hazards and risks are:
- crushing
- shearing
- amputation
- electricity
- high-pressure fluid ejection from the hydraulic system
- ergonomic problems from handling material during loading
The main control measures are:
- train all operators in how to load materials into the compactor correctly
- keep the area around the compactor tidy to minimise the risk of fire, pests and trips
- inspect compactors regularly and report any potential hazard at once
- keep all guards in place
- always make sure the compactor door is shut before operating the equipment, and never open it while the compactor is in operation
- wear the required PPE during loading, operation and servicing
- clear blockages only by the assessed method with hazardous movement and stored energy securely controlled. A special hand tool does not by itself make access to a live danger zone safe
- never put your hand, arm or body into the compactor to try to dislodge jammed material
- follow lockout and tagout procedures if the compactor needs servicing or repair
- do not operate a machine that has been tagged or marked for repair
Cement mixer
The main hazards and risks are:
- entanglement with the rotating drum or drive motor
- drawing in at the nip point between the motor and the drive mechanism
- friction or abrasion on contact with the moving drum
- electric shock
- overstrain and manual handling injuries during loading
- health hazards from inhaling cement dust and from contact with wet cement
- hazards from the fuel
- being struck by vehicles operating in the area
- the mixer overturning and knocking into someone when it is transported
The main control measures are:
- put the cement mixer on a flat, level surface to prevent tipping, rolling or falling
- keep work areas clear of debris and obstructions that could cause the operator to slip, trip or fall into the mixer
- do not wear loose clothing or jewellery that can be caught in moving parts. Wear proper PPE and a restrictive hair covering to contain long hair
- before use, check that the mixer will operate properly. Repair or replace any broken or missing parts before using it, and check for proper machine guarding
- make sure the electrical power cord is in good condition, and use residual current device protection when using an electric mixer outdoors or in damp locations, to prevent a shock or fire hazard
- for fuel-powered mixers, always shut off the engine before fuelling, be aware of the hot exhaust, and do not use a fuel-powered mixer indoors, because carbon monoxide may build up and create a breathing hazard
- make sure all tools and other equipment are removed from the mixer before switching it on
- do not overload the mixer, and never leave it running unattended
- do not move the mixer while it is operating, because it could tip over
- when transporting the mixer, disconnect the power cord or shut off the engine and make sure the drum is empty of material
- before servicing, adjustment or accessory changes, isolate relevant energy, prevent restart and control stored movement using the manufacturer's safe method. An off switch alone is not secure isolation
Bench-mounted circular saw
The main hazards and risks are:
- circular saws can create very high exposure to wood dust, which can cause dermatitis and asthma, and hardwood dusts can also cause nasal cancer
- entanglement from contact with the blade
- noise
- slips, trips and falls
- projected particles
- electric shock
- breakage of the disc
- cuts and amputations
- contact or impact from unexpected movement during maintenance, cleaning and repairs
The main control measures are:
- put on safety glasses and hearing protection
- use the work support, fence or cross-cutting arrangement specified for the operation. Do not trap material between a fence and mitre gauge or improvise combined guides that can cause kickback
- never clear small pieces while the blade is moving
- have push sticks ready for cutting narrow pieces
- never adjust the saw or set it up while it is running
- never run material that contains nails, screws or other metal objects
- make sure the guard, splitter and kickback devices are working properly
- stand to either side of the blade, never directly behind it
- if scrap has to be removed from near the blade, bring the saw to a complete stop and use a stick or brush, not your hands
- use the saw's specified stopping and braking system and wait for all movement to cease; not every saw has a brake pedal
- leave the saw safe according to its instructions, using the required isolation before cleaning, blade changes or access to dangerous parts
- if the machine malfunctions, stop immediately and report to the supervisor
Aerial drones in the workplace
The main hazards and risks are:
- unstable flying conditions caused by weather and wind
- birds striking the drone
- structures, trees and other plants
- power lines and power infrastructure
- operator error
- faulty equipment
The main control measures are:
- comply with the applicable aviation rules, registration, operator competence and any required permissions for the aircraft and activity; requirements vary by country and operation
- inspect drones before use to make sure they are in proper working order
- observe load limits strictly
- plan flights so that workers on the ground are not put at risk
- keep the drone in the line of sight of the operator or a visual observer
- plan a safe operating volume and separation from people, structures and other aircraft; flying close to a surface is not automatically safer
- check that the weather is suitable
- fly only in conditions allowed by the applicable rules, authorisation and safe operating plan. Night flight is not universally prohibited; it can require additional visibility and lighting provisions
- beware of power lines, infrastructure and the general operating environment that could cause a collision
- operators must give way to any nearby manned aircraft
Page 8 of 10 in this chapter · page 63 of 88 in the book
Summary notes for Element 9 · Cheat sheet · Glossary. A study aid, not published or endorsed by NEBOSH.