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9.4 Control measures for machinery

Written by Imran Qureshi (NEBOSH)

15 NEBOSH IGC Workplace hazards questions with answers and explanations.

Printable worksheet with answer key

All questions with answers
  1. An interlocking guard:

    • 1 Is never opened
    • 2 Stops the machine if opened
    • 3 Is fixed with tools only
    • 4 Is only decorative
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    Correct answer: Stops the machine if opened

    The machine cannot run unless the guard is closed.

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  2. A hold-to-run control:

    • 1 Is the same as a fixed guard
    • 2 Runs the machine for an hour
    • 3 Works only while the control is held
    • 4 Is an emergency stop
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    Correct answer: Works only while the control is held

    It stops when released.

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  3. Which is a basic requirement of a guard?

    • 1 It must be removed for maintenance
    • 2 It should increase risk
    • 3 It should restrict the view
    • 4 It should not be easily bypassed
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    Correct answer: It should not be easily bypassed

    Guards must be hard to bypass.

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  4. A fixed guard is:

    • 1 Easily opened by hand during use
    • 2 Always interlocked
    • 3 Self-adjusting
    • 4 Kept in place by tools or fasteners
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    Correct answer: Kept in place by tools or fasteners

    It cannot be removed without a tool.

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  5. An adjustable guard is:

    • 1 Adjusted to suit the task
    • 2 Never moved
    • 3 A type of PPE
    • 4 Only in offices
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    Correct answer: Adjusted to suit the task

    Self-adjusting guards move with the material.

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  6. The first choice among machine guards is generally a:

    • 1 Training session
    • 2 Fixed guard
    • 3 Warning sign
    • 4 PPE
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    Correct answer: Fixed guard

    The order is fixed guard, interlocking guard, devices, then information and PPE.

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  7. A two-hand control:

    • 1 Needs only one hand
    • 2 Is a type of PPE
    • 3 Keeps the machine running without hands
    • 4 Requires the operator's hands to be clear of the danger area to start the machine
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    Correct answer: Requires the operator's hands to be clear of the danger area to start the machine

    It keeps hands away during the cycle.

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  8. A light curtain is an example of:

    • 1 A trip device that stops the machine when the beam is broken
    • 2 A fixed guard
    • 3 PPE
    • 4 A jig
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    Correct answer: A trip device that stops the machine when the beam is broken

    Sensitive protective equipment includes light curtains and pressure mats.

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  9. A push-stick is used to:

    • 1 Keep hands away from a cutting tool
    • 2 Increase noise
    • 3 Lift people
    • 4 Increase vibration
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    Correct answer: Keep hands away from a cutting tool

    Jigs, holders and push-sticks are other methods.

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  10. A limitation of guards is that they:

    • 1 Can be bypassed
    • 2 Never wear out
    • 3 Cannot be maintained
    • 4 Always remove all risk
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    Correct answer: Can be bypassed

    Interlocks must not be easily defeated.

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  11. A limitation of PPE as a machine control is that it:

    • 1 Removes the hazard
    • 2 Is always strong enough
    • 3 Never fails
    • 4 Depends on the user
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    Correct answer: Depends on the user

    It is a last resort.

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  12. A guard must:

    • 1 Allow maintenance without being removed where possible
    • 2 Increase risk
    • 3 Be easily bypassed
    • 4 Block the operator's view
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    Correct answer: Allow maintenance without being removed where possible

    A guard should be compatible with the process.

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  13. An emergency stop control:

    • 1 Stops the machine quickly when a danger arises
    • 2 Starts the machine
    • 3 Increases speed
    • 4 Replaces guards
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    Correct answer: Stops the machine quickly when a danger arises

    It is a protective device.

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  14. A hold-to-run control means that the machine:

    • 1 Runs until switched off
    • 2 Runs only while the control is held
    • 3 Runs without a control
    • 4 Never stops
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    Correct answer: Runs only while the control is held

    It prevents hands being in danger at the same time.

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  15. Why should a guard not restrict the operator's view?

    • 1 To reduce light
    • 2 To increase noise
    • 3 To raise the temperature
    • 4 The operator needs to see the work to control it safely
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    Correct answer: The operator needs to see the work to control it safely

    A guard that blocks the view encourages bypassing.

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